Automotive camshaft/bearing sleeves are used in:
Camshaft: It is a component in a piston engine. Its function is to control the opening and closing of the valve.
Bearing sleeve: to protect the drive shaft. For some drive shafts that are difficult to repair, disassemble or have high value, in order to protect the drive shaft from wear, the shaft sleeve will be installed on the outside of the shaft during the design process, and then the bearing will be installed on the shaft sleeve, which is convenient Installation and maintenance.
Working principle of automobile camshaft/bearing sleeve:
The main body of the camshaft is a cylindrical rod with approximately the same length as the cylinder group. There are several cams on it, which are used to drive the valve. The camshaft is supported in the camshaft bearing hole through the camshaft journal, so the number of camshaft journals is an important factor affecting the stiffness of the camshaft support. If the camshaft has insufficient rigidity, it will bend and deform during operation, which will affect the timing of the gas distribution.
The side of the cam is egg-shaped. The purpose of its design is to ensure adequate intake and exhaust of the cylinder. In addition, taking into account the durability of the engine and the smoothness of operation, the valve should not have too much impact due to the acceleration and deceleration process in the opening and closing action, otherwise it will cause severe valve wear, increased noise or other serious consequences. Therefore, the cam is directly related to the engine‘s power, torque output, and smoothness of operation. The common transmission modes between the camshaft and the crankshaft include gear transmission, chain transmission and toothed belt transmission. The transmission between the lower camshaft and the middle camshaft and the crankshaft is mostly driven by cylindrical timing gears. Generally, only a pair of gears is required from the crankshaft to the camshaft. If the diameter of the transmission gear is too large, an additional intermediate can be added Idler. In order to mesh smoothly and reduce working noise, most timing gears use helical gears.
Chain transmission is common between overhead camshaft and crankshaft, but its working reliability and durability are not as good as gear transmission. Toothed belts are widely used instead of transmission chains on high-speed engines, but chain transmission is still used on some high-power engines. Toothed tape has the characteristics of low working noise, reliable working and low cost. For dual overhead camshafts, the exhaust camshaft is generally driven by the crankshaft through a timing belt or chain, and the intake camshaft is driven by the exhaust camshaft through a metal chain, or both the intake camshaft and the exhaust camshaft are driven by the crankshaft. Driven by the crankshaft through toothed tape or chain.
Automobile camshaft/bearing sleeve material:
Camshafts are usually forged from high-quality carbon steel or high-quality alloy steel, and can also be cast with alloy cast iron or ductile iron. The journal and cam working surface are polished after heat treatment.
Processing technology of automobile camshaft/bearing sleeve:
Camshaft/bearing sleeve-seamless 100% machined surface design provides the tightest tolerances in the industry. The outer diameter of the centerless ground and the inner diameter of the centerless drilling lead to a 0.0004 inch wall change, providing customers with higher system design flexibility. Discrete production lines can economically supply large and small batches. With our design, development and manufacturing capabilities, we can become an important strategic partner. Ansra bimetallic bearings are made of seamless steel tubes with a thin layer of lead-based Babbitt alloy material. The seamless structure makes installation easy, eliminating breakage and bearing surface interruptions. Lead-based Babbitt alloys provide ideal performance for almost all engine applications.
· Super-large and small-size bearings suitable for many applications: super-large outer diameter for wire hole blocks. Small size ID for cam fishing.
· Inner diameter of semi-finished products for linear drilling requirements: the undrilled inner diameter allows linear drilling after the bearing is installed.
·Repair bearings: Provide methods to repair aluminum heads. Repair the scratched or stuck cam/housing and restore the cam alignment.
· High-performance series for racing applications: Using micro-Babbitt alloy, cold-cast and polished structure, the fatigue life of the bearing has almost doubled.
· Coated high-performance bearings: fluoropolymer-coated high-performance bearings can maximize fatigue life and improve surface performance.
· Special small running camshaft/bearing sleeve for prototype or block salvage
Valve seat inserts-the patented materials and processing techniques of these powder metal valve seats provide excellent machinability, low wear and high heat resistance. These blades have finely dispersed tungsten carbide in a matrix of tempered tool steel and special alloyed iron particles, providing all the characteristics required for the application. Special ingredients and processing techniques have been developed to play a role in the most extreme applications. Complete internal functions, from development and tools to testing, reduce delivery time and costs.
We always believe that all the company‘s success is directly related to the quality of the products we provide. The company takes "professional quality, excellent service" as its purpose. We have passed ISO 9001-2015, ISO 14001-2015, BSCI, IATF 16949-2016 and AS 9001 quality management system certification.
The products produced and sold by Ansra Technology have passed various certificates, such as ISO4427 certificate, CE certificate, and BS6920 test report.
Ansla is a leading automotive supplier in China, and our products have been exported to many countries in the world.
Ansla is committed to providing the best quality camshaft/bearing sleeve engine system for all customers around the world. We look forward to becoming your reliable partner for automotive engine systems.
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Shenzhen Ansla Technology Co., Ltd. now has more than 50 high-precision 3-axis CNC vertical machining centers, 4-axis machining centers, 5-axis machining centers, precision grinders, precision wire cutting, EDM, and CNC lathes imported from Taiwan. The maximum processing range is 2100*1600*800mm, and the processing accuracy can reach 0.005mm. Testing instruments include three-coordinate measuring machine, profile projector, digital micro dial, high gauge, inner diameter micrometer and so on. Professional and experienced managers, engineers, inspectors and production personnel. The main processing materials include cast iron, extruded materials, steel, aluminum alloy, copper, stainless steel and various engineering plastics.
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